Transforming Mattress Foam into Sustainable Solution

Welcome to the future of sustainable foam recycling with VitriCycle!

Born from the vision to create a more sustainable world, VitriCycle represents a groundbreaking advancement in polymer engineering and foam recycling technology.

Our mission is to address one of the most challenging waste management issues – mattress foam recycling – by transforming it into high-quality, reusable plastic materials such as shoe soles and synthetic leathers.

Transforming Mattress Foam into Sustainable Solution. Mattress Foam Recycling
Magic machine, turning post consumer mattress foam into shoe soles

Seems magical? not really!

Pellets we produce using VitriCycle technology are not just recycled; they are a testament to the strength and versatility of sustainable materials.

From injection molders to the plastic and automotive industries, and even footwear manufacturing, VitriCycle pellets offer a sustainable alternative without compromising on quality.

Their high recycled content and robust properties align perfectly with the growing global demand for environmentally responsible manufacturing materials

"Waste to Value" Technology

Nearly 20 million mattresses and spring boxes are disposed every year in the US alone.

The used mattresses create over 450 million pounds of waste and take up to 100 million cubic feet of landfill space every year.

The scale and environmental impacts of mattress disposal have simultaneously triggered environmental challenges and yet created opportunities to recycle and reuse their components instead of incineration or dumping in the landfills.

Turning mattress foam in the landfill into a green processable and sustainable solution

Our Product in Action

Containing up to 75% recycled content, our recycled products exhibit an impressive strength, making them suitable for a wide array of applications.

Our technology is characterized by its efficiency and scalability. The VitriCycle process is designed to be sustainable, with minimal emissions that are well within EPA standards, ensuring a safe and eco-friendly operation.

Turn mattress foam into smart watch wrist band using sustainable recycling technology

100% Recycled Foam Content

Processable Plastic with 100% Recycled Foam Content

75% Recycled Foam Content

Tensile Bar made of 75% Recycled Foam Content.

50% Recycled Foam Content

Sample of shoe sole with 50% Recycled Foam Content.

Below 50% Recycled Foam Content

Sample cell phone case with below 50% Recycled Foam Content.

Possible Applications


Vitricycle-75 is a high-recycled content masterbatch to add to your production feed and be able to add recycled content of (0-75%) to your product.

Here is a list of possible applications, although the real list is much bigger!

Adhesive

several grades of industrial adhesives, customizable to versatile applications

Mud Flaps for Trucks and SUVs

Durable and flexible, suitable for exterior parts

Bumpers

Flexible and impact-resistant parts that can incorporate Vitricycle-75 for added sustainability

Gaskets, Seals

Used in various engine and vehicle parts for vibration absorption and sealing.

Shoe Soles

Durable and soft soles for running shoes, boots, and other footwear

Protective Gear Padding

Flexible padding used in helmets, knee pads, and elbow pads for sports gear

Wire and Cable Insulation

Flexible and durable insulation for electrical wiring

Electronic Accessories

Soft, protective covers for consumer electronics like tablets and phones

Conveyor Belts

Flexible yet durable components used in industrial conveyor belts

Protective Packaging Inserts

Cushioning inserts for shipping delicate items, such as electronics.

Soft-Grip Tool Handles

Tools for consumers with soft, flexible grips for ease of use

Synthetic Leathers

We can produce synthetic leathers for various personal and industrial applications

If you are in the recycling industry and are looking to enhance the value of your mattress foam waste, VitriCycle presents a unique opportunity. We collaborate closely with recyclers to turn waste into wealth, contributing to a greener future.

Are you in search of sustainable materials for your extrusion, injection molding, or manufacturing processes? Our pellets, with up to 75% recycled content, offer strength, versatility, and environmental responsibility. VitriCycle's recycled pellets could be the key ingredient in your next eco-conscious product.

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