Transforming Mattress Foam into Sustainable Solution
Welcome to the future of sustainable foam recycling with VitriCycle!
Born from the vision to create a more sustainable world, VitriCycle represents a groundbreaking advancement in polymer engineering and foam recycling technology.
Our mission is to address one of the most challenging waste management issues – mattress foam recycling – by transforming it into high-quality, reusable plastic materials such as shoe soles and synthetic leathers.
Seems magical? not really!
Pellets we produce using VitriCycle technology are not just recycled; they are a testament to the strength and versatility of sustainable materials.
From injection molders to the plastic and automotive industries, and even footwear manufacturing, VitriCycle pellets offer a sustainable alternative without compromising on quality.
Their high recycled content and robust properties align perfectly with the growing global demand for environmentally responsible manufacturing materials
"Waste to Value" Technology
Nearly 20 million mattresses and spring boxes are disposed every year in the US alone.
The used mattresses create over 450 million pounds of waste and take up to 100 million cubic feet of landfill space every year.
The scale and environmental impacts of mattress disposal have simultaneously triggered environmental challenges and yet created opportunities to recycle and reuse their components instead of incineration or dumping in the landfills.
Our Product in Action
Containing up to 75% recycled content, our recycled products exhibit an impressive strength, making them suitable for a wide array of applications.
Our technology is characterized by its efficiency and scalability. The VitriCycle process is designed to be sustainable, with minimal emissions that are well within EPA standards, ensuring a safe and eco-friendly operation.
100% Recycled Foam Content
Processable Plastic with 100% Recycled Foam Content
75% Recycled Foam Content
Tensile Bar made of 75% Recycled Foam Content.
50% Recycled Foam Content
Sample of shoe sole with 50% Recycled Foam Content.
Below 50% Recycled Foam Content
Sample cell phone case with below 50% Recycled Foam Content.
Possible Applications
Vitricycle-75 is a high-recycled content masterbatch to add to your production feed and be able to add recycled content of (0-75%) to your product.
Here is a list of possible applications, although the real list is much bigger!
Adhesive
several grades of industrial adhesives, customizable to versatile applications
Mud Flaps for Trucks and SUVs
Durable and flexible, suitable for exterior parts
Bumpers
Flexible and impact-resistant parts that can incorporate Vitricycle-75 for added sustainability
Gaskets, Seals
Used in various engine and vehicle parts for vibration absorption and sealing.
Shoe Soles
Durable and soft soles for running shoes, boots, and other footwear
Protective Gear Padding
Flexible padding used in helmets, knee pads, and elbow pads for sports gear
Wire and Cable Insulation
Flexible and durable insulation for electrical wiring
Electronic Accessories
Soft, protective covers for consumer electronics like tablets and phones
Conveyor Belts
Flexible yet durable components used in industrial conveyor belts
Protective Packaging Inserts
Cushioning inserts for shipping delicate items, such as electronics.
Soft-Grip Tool Handles
Tools for consumers with soft, flexible grips for ease of use
Synthetic Leathers
We can produce synthetic leathers for various personal and industrial applications